{"id":2512,"date":"2009-04-12T14:26:20","date_gmt":"2009-04-12T20:26:20","guid":{"rendered":"http:\/\/www.velocity-xl.com\/blog\/?p=2512"},"modified":"2015-02-02T17:50:55","modified_gmt":"2015-02-02T23:50:55","slug":"4-2-9-landing-lights-2","status":"publish","type":"post","link":"https:\/\/www.velocity-xl.com\/blog\/2009\/04\/12\/4-2-9-landing-lights-2\/","title":{"rendered":"4.2.9 Landing Lights"},"content":{"rendered":"<div class=\"pps-series-post-details pps-series-post-details-variant-classic pps-series-post-details-4068\" data-series-id=\"28\"><div class=\"pps-series-meta-content\"><div class=\"pps-series-meta-text\">This entry is part 5 of 5 in the series <a href=\"https:\/\/www.velocity-xl.com\/blog\/series\/04-bulkheads\/\">04 - Bulkheads<\/a><\/div><\/div><\/div><p>I primed the canard with Akzo-Nobel 2K gray primer. This is the first part of the primer that Malcolm uses.\u00a0 Once the primer was dry, I had to locate where the ballast would go. because the wire harness which connects the lights to the ballast is only six feet long, I put the ballast as far outboard as possible.<\/p>\n<p><a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-05-1331-IMG_8518.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-2513\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-05-1331-IMG_8518-150x150.jpg\" alt=\"2009-04-05 1331 IMG_8518\" width=\"150\" height=\"150\" \/><\/a><\/p>\n<p>Because the mounting tabs are not flush on the bottom, I would need standoffs. I decided to use wood.\u00a0 And since I hate using sheet metal screws, I decided to embed nutplates in the wood.<\/p>\n<p><a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-05-1333-IMG_8520.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-2517\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-05-1333-IMG_8520-150x150.jpg\" alt=\"2009-04-05 1333 IMG_8520\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-05-1333-IMG_8521.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-2514\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-05-1333-IMG_8521-150x150.jpg\" alt=\"2009-04-05 1333 IMG_8521\" width=\"150\" height=\"150\" \/><\/a><\/p>\n<p>Here is the landing light ballast mounting hardpoints for the left light glassed in position\u00a0 <a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-08-1704-IMG_8541.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-2515\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-08-1704-IMG_8541-150x150.jpg\" alt=\"2009-04-08 1704 IMG_8541\" width=\"150\" height=\"150\" \/><\/a> <a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-08-1705-IMG_8543.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-2516\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-08-1705-IMG_8543-150x150.jpg\" alt=\"2009-04-08 1705 IMG_8543\" width=\"150\" height=\"150\" \/><\/a><\/p>\n<p>Once that was done, I (of course) had to connect everything and turn some lights on.<\/p>\n<p><a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-03-1153-IMG_8509.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-2518\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-03-1153-IMG_8509-150x150.jpg\" alt=\"2009-04-03 1153 IMG_8509\" width=\"150\" height=\"150\" \/><\/a><\/p>\n<p>These things are BRIGHT!\u00a0 But that&#8217;s when I discovered the the lens was melting. That light gets REAL hot. So one of my custom made lenses was toast. I called Xevision and talked to one of their engineers and explained what was happening and asked if there was some special material that I should be using. He asked where I was testing the lights and told him that I was doing this in my shop.\u00a0 In true Adam Savage fashion, he said &#8220;There&#8217;s your problem&#8221;.\u00a0 He said that outside when the airplane is moving, the air over the lens will keep it cool enough. That seemed unlikely to me so I did a test.\u00a0 I positioned a small fan about four feet from the other landing light on the slowest setting.\u00a0 Then I turned on the landing light and with my non-contact thermometer, I monitored the temps. I was seeing 180F on the lens and 110F on the canard. Actually cool enough that the lens didn&#8217;t get soft. But not as cool as I would like.<\/p>\n<p>Malcolm suggested a type of ventilation system.<\/p>\n<p>So I drilled a hole from the back of the canard to the cavity for the landing light.\u00a0 I bonded some nylon tubing in and trimmed it flush with the surface of the canard.\u00a0 This will create a slight vacuum pulling air from the doghouse through the landing light area&#8230; hopefully.<\/p>\n<p><a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-12-0847-IMG_8576.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-2519\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-12-0847-IMG_8576-150x150.jpg\" alt=\"2009-04-12 0847 IMG_8576\" width=\"150\" height=\"150\" \/><\/a>\u00a0 <a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-12-0847-IMG_8574.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-2521\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-12-0847-IMG_8574-150x150.jpg\" alt=\"2009-04-12 0847 IMG_8574\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-26-1201-IMG_8578.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-2520\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2015\/02\/2009-04-26-1201-IMG_8578-150x150.jpg\" alt=\"2009-04-26 1201 IMG_8578\" width=\"150\" height=\"150\" \/><\/a><\/p>\n<p>Not sure if it&#8217;s needed or will even help. We&#8217;ll see.<\/p>\n","protected":false},"excerpt":{"rendered":"<div class=\"pps-series-post-details pps-series-post-details-variant-classic pps-series-post-details-4068 pps-series-meta-excerpt\" data-series-id=\"28\"><div class=\"pps-series-meta-content\"><div class=\"pps-series-meta-text\">This entry is part 5 of 5 in the series <a href=\"https:\/\/www.velocity-xl.com\/blog\/series\/04-bulkheads\/\">04 - Bulkheads<\/a><\/div><\/div><\/div><p>I primed the canard with Akzo-Nobel 2K gray primer. This is the first part of the primer that Malcolm uses.\u00a0 Once the primer was dry, I had to locate where the ballast would go. because the wire harness which connects &hellip; <a href=\"https:\/\/www.velocity-xl.com\/blog\/2009\/04\/12\/4-2-9-landing-lights-2\/\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[6],"tags":[],"series":[28],"class_list":["post-2512","post","type-post","status-publish","format-standard","hentry","category-6","series-04-bulkheads"],"jetpack_sharing_enabled":true,"jetpack_featured_media_url":"","_links":{"self":[{"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/posts\/2512","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/comments?post=2512"}],"version-history":[{"count":4,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/posts\/2512\/revisions"}],"predecessor-version":[{"id":2542,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/posts\/2512\/revisions\/2542"}],"wp:attachment":[{"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/media?parent=2512"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/categories?post=2512"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/tags?post=2512"},{"taxonomy":"series","embeddable":true,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/series?post=2512"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}