{"id":519,"date":"2011-09-17T19:56:44","date_gmt":"2011-09-18T01:56:44","guid":{"rendered":"http:\/\/www.velocity-xl.com\/blog\/?p=519"},"modified":"2011-09-17T19:56:44","modified_gmt":"2011-09-18T01:56:44","slug":"10-3-1-rigging-of-the-roll-system-ailerons","status":"publish","type":"post","link":"https:\/\/www.velocity-xl.com\/blog\/2011\/09\/17\/10-3-1-rigging-of-the-roll-system-ailerons\/","title":{"rendered":"10.3.1 &#8211; Rigging of the Roll System (Ailerons)"},"content":{"rendered":"<div class=\"pps-series-post-details pps-series-post-details-variant-classic pps-series-post-details-4068\" data-series-id=\"34\"><div class=\"pps-series-meta-content\"><div class=\"pps-series-meta-text\">This entry is part 1 of 11 in the series <a href=\"https:\/\/www.velocity-xl.com\/blog\/series\/10-control-sytem\/\">10 - Control Sytem<\/a><\/div><\/div><\/div><p>Now that the balance of the ailerons has been determined, before the weights are permanently attached, the torque tubes need to be attached. There is a tube embedded in the aileron that extends about 3 inches. This tube needs to be connected to the six foot long aileron torque tube. This is accomplished by joining them using a short steel tube that is inserted into the aileron tube and torque tube. It is then drilled and bolted.<\/p>\n<p>Drilling the hole in the torque tube and joining tube is relatively easy. A centering jig is used with a drill press.<\/p>\n<p>Here&#8217;s the torque tube with the joining tube bolted in place.<\/p>\n<p><a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2011\/09\/IMAG0468.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-523\" title=\"IMAG0468\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2011\/09\/IMAG0468-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/a><\/p>\n<p>But the hole in the aileron tube is tough. It&#8217;s not long enough to use with the jig. So it has to be done by hand.<\/p>\n<p>We will drill a slightly undersized hole from each side and then redrill with the correct sized bit all the way through. But first the location of the hole is marked.<\/p>\n<p>Marking a spot on exact opposite sides of a tube can be a bit tricky. But as usual, Malcolm&#8217;s got a trick. A simple drafting template used for drawing circles.<\/p>\n<p><a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2011\/09\/IMAG0469.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-524\" title=\"IMAG0469\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2011\/09\/IMAG0469-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/a><a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2011\/09\/IMAG0470.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-525\" title=\"IMAG0470\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2011\/09\/IMAG0470-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/a><\/p>\n<p>Then the holes are drilled and bolted together.<\/p>\n<p><a href=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2011\/09\/IMAG0471.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-thumbnail wp-image-526\" title=\"IMAG0471\" src=\"https:\/\/www.velocity-xl.com\/blog\/wp-content\/uploads\/2011\/09\/IMAG0471-150x150.jpg\" alt=\"\" width=\"150\" height=\"150\" \/><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<div class=\"pps-series-post-details pps-series-post-details-variant-classic pps-series-post-details-4068 pps-series-meta-excerpt\" data-series-id=\"34\"><div class=\"pps-series-meta-content\"><div class=\"pps-series-meta-text\">This entry is part 1 of 11 in the series <a href=\"https:\/\/www.velocity-xl.com\/blog\/series\/10-control-sytem\/\">10 - Control Sytem<\/a><\/div><\/div><\/div><p>Now that the balance of the ailerons has been determined, before the weights are permanently attached, the torque tubes need to be attached. There is a tube embedded in the aileron that extends about 3 inches. This tube needs to &hellip; <a href=\"https:\/\/www.velocity-xl.com\/blog\/2011\/09\/17\/10-3-1-rigging-of-the-roll-system-ailerons\/\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[8],"tags":[],"series":[34],"class_list":["post-519","post","type-post","status-publish","format-standard","hentry","category-8","series-10-control-sytem"],"jetpack_sharing_enabled":true,"jetpack_featured_media_url":"","_links":{"self":[{"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/posts\/519","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/comments?post=519"}],"version-history":[{"count":2,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/posts\/519\/revisions"}],"predecessor-version":[{"id":530,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/posts\/519\/revisions\/530"}],"wp:attachment":[{"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/media?parent=519"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/categories?post=519"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/tags?post=519"},{"taxonomy":"series","embeddable":true,"href":"https:\/\/www.velocity-xl.com\/blog\/wp-json\/wp\/v2\/series?post=519"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}