Table of Contents

Below is the Table of Contents from the construction manual.

Chapter 2 Wings/Winglets
2.1      Wing Core
2.1.1    Joining Leading Edge Wing Cores to Spar
2.1.2    Joining Trailing Edge Wing cores to Spar
2.1.3    Navigation (VHF) Antenna
2.2      Wing Skins
2.2.1    Lower Skin
2.2.2    Wing Leading Edge Rib
2.2.3    Wing Root Ribs
2.2.4    Glassing
2.2.5    Rudder Conduit Installation
2.2.4    Top Wing Skin
2.2.6    Wing Attach Bolt Access Holes
2.3      Winglets
2.3.1    Preparing Winglets for Glassing
2.3.2    Glassing Inboard surface
2.3.3    Glassing Outboard Surface
2.3.4    Winglet Trimming
2.4      Wingtip Trimming
2.5      Winglet to wing attachment
2.5.1    Overview of Winglet to Wing Attachment
2.5.2    Winglet and Wing Preparation
2.5.3    Set-Up and Alignment
2.5.4    Winglet Attachment Lay-Ups
2.6      Filling and Sanding Wings and Winglets
2.7      Ailerons
2.7.1    Aileron Cutouts
2.7.2    Aileron Wells
2.7.3    Glassing Aileron Well and Ribs
2.7.4    Aileron Construction
2.7.5    Torque Tube and Hinge Backing Plates
2.7.6    Hinge Installation
2.8      Rudders
2.8.1    Rudder Cut-Outs
2.8.2    Rudder and Rudder Wells
2.8.3    Rudder Hinge Installation
2.8.4    Rudder Horn Installation
2.8.5    Rudder Return Spring
2.9      Winglet Bottom
2.9.1    Prepare Winglet Bottom
2.9.2    Attaching Winglet Bottom to Wing

Chapter 3 Canard/Elevator
3.1      Critical Dimensions
3.1.1    Reference list
3.2      Canard Core Preparation
3.2.1    Installation of Lift Tabs
3.2.2    Foam Cores
3.2.3    Preparation for Skinning
3.3      Glassing the Canard
3.3.1    Canard Lay-up Schedule
3.3.2    Canard Lay-up #1
3.3.3    Canard Lay-up #2
3.3.4    Canard Lay-ups #3 and #4
3.4      Elevator Construction
3.4.1    Assemble Cores
3.4.2    Lay-up Procedure    Side One
3.4.3    Lay-up Procedure    Side Two
3.4.4    Elevator to Canard Fit
3.4.5    Elevator Hinge Installation
3.4.6    Hinge Arm Installation
3.5      Canard Final Preparation for Elevators
3.5.1    Positioning the Elevator
3.5.2    Positioning torque / counterweight arms
3.5.3    Elevator Balancing

Chapter 4 Bulkheads
4.1      Bulkhead Preparation
4.1.1    Locate Bulkhead Placement
4.2      Install Bulkheads
4.2.1    Preliminary Fitting of Parts
4.2.2    Bonding Procedures
4.2.3    Glassing Bulkheads
4.2.4    Engine Bulkhead
4.2.5    Engine and Gear Bulkheads
4.2.6    Cowl
4.2.7    Canard Bulkhead Notes
4.2.8    Battery Shelf
4.2.9    Landing Light

Chapter 5 Doors and Windows
5.1      Windows
5.1.1    Window Cutouts
5.1.2    Fit Windows
5.1.3    Install Windows
5.2.     Fuselage Top Installation
5.2.2    Door Cutout
5.2.3    Fuselage Door Hole Treatment
5.2.4    Door Hinge Installation
5.2.5    Install Door with Hinges to Fuselage
5.3      Latches
5.3.1    Install Door Latch Mechanism
5.3.2    Latch Base Assemblies
5.3.3    Pilot Door Security Lock
5.3.4    Installing Door lock
5.3.5    Install Windows in Doors
5.3.6    Install the Latch Pin Tubes in Fuselage
5.4      Carbon Beams
5.4.1    Install Carbon Beams
5.4.2    Install Door Seal
5.5      Finishing the Doors
5.5.1    Install Door Gas Springs

Chapter 6 Fuselage
6.1      Keel
6.1.1    General
6.1.2    Forward Keel Access Hole
6.1.3    Aft Keel Access Holes
6.1.4    Fitting the Keel
6.1.5    Keel Hard points
6.2      Seats and Hardpoints
6.2.1    Fuselage Hardpoints
6.2.2    Seat Belt Hardpoints
6.2.3    Front Seats
6.2.4    Rear Seats
6.3      Keel Controls
6.3.1    Keel Control Assembly Locations
6.3.2    Forward Aileron Torque Tube Bearing
6.3.3    Rear Aileron Control Bracket
6.3.4    Mid-bearing Support
6.3.5    Control Stick Assembly
6.3.6    Aileron Torque Tube Support
6.3.7    Keel Installation
6.3.8    Keel Stiffening Lay-ups
6.4      Forward Fuselage Treatments
6.4.1    Nose Access Cover
6.5      Pedal System/Brake Cylinders
6.5.1    Mount Master Cylinders
6.5.2    Assemble Rudder Pedals
6.5.3    Mount Pedals
6.5.4    Install Nylaflow Tubing for Rudder Cables
6.6      Instrument Panel
6.6.1    Locate Panel
6.6.2    Install Panel
6.7      Installing Main Spar
6.7.1    Spar Positioning
6.7.2    Spar Installation
6.7.3    Lay-ups
6.7.4    Triax Reinforcement
6.8      Canard Reinforcements
6.8.1    Canard Attachment Reinforcement
6.8.2    Canard Top Attachment Points

Chapter 7 Landing Gear
7.1      Nose Gear Door Installation
7.1.1    Nose Gear Door Cutout
7.2      Nose Gear Installation
7.2.1    Nose Gear Bushings
7.2.2    Overcenter Linkage
7.2.3    Sequence Valve
7.2.4    Gas Spring
7.2.5    Nose Gear Guides
7.3      Main Gear Preparation
7.3.1    Gear Leg Preparation
7.3.2    Gear Leg Torsional Reinforcement
7.4      Fuselage Preparation
7.4.1    Gear leg cut out
7.4.2    Drilling Holes for Main Gear Bushings
7.4.3    Transverse Bulkhead Install
7.5      Installation of Main Gear Bushings
7.6      Main Gear Pulley Installation
7.6.1    Pulley Assembly
7.6.2    Main Gear Overcenter Linkage and Sockets
7.6.3    Hydraulic Cylinder
7.6.4    Cables
7.7      Installing the Main Gear
7.7.1    Gear Legs
7.7.2    Brake Lines
7.7.3    Main Gear Doors
7.8      Hydraulic System
7.8.1    Hydraulic Power Pack and Nose Gear Door Cylinder
7.8.2    Plumbing
7.8.3    Pressure switch adjustment
7.8.4    Electrical
7.8.5    Final System Adjustments
7.9      Emergency Extension
7.8.1    Basics
7.8.2    Nose Gear Safety Stick

Chapter 8 Wheels / Axles
8.1      Wheels and Axles
8.1.1    Install Main Gear Axles
8.2      Nose Wheel Installation

Chapter 9 Fuel System
9.1      Transfer Template
9.1.1    Transfer Template
9.2      Lower Fuel Strake
9.2.1    Wheel Well Measurements
9.2.2    Preparation
9.2.3    Lower Strake Alignment
9.2.4    Cut out Lower Baggage Access Openings
9.2.5    Lower Strake Half Glassing
9.3      Internal Strake Structures
9.3.1    Fitting Wheel Well
9.3.2    Baffles and Bulkheads
9.3.3    Install Strake Baffles
9.3.4    Bulkhead Fuel Fittings
9.3.5    Fuel system venting
9.4      Upper Strake Half
9.4.1    Fuel Cap Installation
9.4.2    Fitting the Upper Strake Half
9.4.3    Upper Strake Half Installation
9.3.4    Outboard End Strake Reinforcement
9.5      Sump Tank and Fuel Lines
9.5.1    Fuel lines
9.5.2    Install the Sump Tank Cover
9.5.3    Install Mounting Tabs
9.5.5    Sump Tank Installation
9.6      Wing Strake Cutout
9.6.1    Wing Strake Cutout
9.6.2    Wing Strake to Beam Support
9.6.3    Installing Leading Edge of Strake onto Door
9.7      Fuel System Plumbing
9.7.1    Solid fuel line Installation

Chapter 10 Control System
10.1     Elevators
10.1.0   Introduction
10.1.1   Installing Control Stick Push-Tube Assembly
10.1.2   Elevator Trim
10.1.3   Aerodynamic Trim (Sparrow Strainer)
10.2     Rudders
10.2.1   Rudder Cable Installation
10.3     Ailerons
10.3.1   Rigging of the Roll System (Ailerons)

Chapter 11 Fairings
11.1     Cowl Treatments
11.1.1   Cowling Relief Hole for Wing
11.1.2   Cowling Joint Flanges
11.1.3   Upper Cowl-to-Wing Flanges
11.1.4   Lower Cowling Flanges
11.1.5   Premolded NACA Scoop Installation
11.1.6   Oil Access Door
11.1.7   Cowl Attachment
11.2     Canard Tips
11.2.1   Installation
11.2.2   Counterweight Fairings

Chapter 12 Engine/Propeller
Continental IO-550
12.1     Engine Installation
12.1.1   Introduction
12.1.2   Engine Mounts
12.2     Engine Fluid Lines
12.2.1   Aluminum Oil Lines
12.2.2   Fuel Lines
12.2.3   Intake Drain Lines
12.2.4   Pressure and Temperature lines
12.3     Controls, Cooling and Fuel plumbing
12.3.1   Throttle, Mixture, and Prop Controls
12.3.2   Pressure Checking Fuel System
12.3.3   Fuel Sight Gauges
12.3.4   Cooling Plenum Chamber
12.3.5   Propeller
12.3.6   Nose Mounted Cooler
12.4     Exhaust Installation
12.4.1   Overview
12.4.2   Cowling Cutout
12.4.3   Exhaust Stack Trimming

Chapter 13 Electrical/Instrumentation
13.1     Antennas
13.1.1   Introduction
13.1.4   Glideslope Antenna
13.1.5   Marker Beacon
13.1.6   Transponder
13.1.8   GPS
13.1.9   ELT
13.2     Instrument Panel
13.2.1   Instrument Panel
13.2.2   Engine Instruments
13.3     Electrical System Completion
13.3.1   Introduction
13.3.2   Basic Electrical System
13.3.3   Trim, Speed Brake, & Speed Brake Warning
13.3.4   Switches and Circuit Protection
13.3.5   Avionics
13.3.6   P-Leads
13.4     Pitot/Static and Vacuum Instruments
13.4.1   Vacuum System
13.4.2   Static Port
13.4.3   Pitot Tube
13.5     Lighting
13.5.1   Nav/Strobe Lighting
13.5.2   Cabin Lighting
13.5.3   Landing Lights
13.6     Power Distribution
13.6.1   Battery 
13.6.2   Alternator
13.6.3   Ground Power Connector
13.6.4   Starter
13.7     Avionics
13.7.1   Avionics Shelf
13.7.2   Radios (Navigation, Communications, Transponder)
13.7.3   GPS
13.7.4   Audio
13.8     Instrumentation
13.8.1   EFIS
13.8.2   Master Warning Annunicator
13.8.3   EIS
13.9     Control
13.9.1   Trim
13.9.2   Autopilot


Chapter 14 Final Assembly and Finishing
14.1     Final Assembly Procedures
14.1.1   Canard/Elevators
14.1.2   Aircraft Tie Downs
14.1.3   Wings to Aircraft
14.1.4   Ailerons
14.1.5   Control System
14.1.6   Rudder Pedals, Cables
14.1.7   Vortilon Installation
14.1.8   Brake Bleeding
14.1.9   Landing Gear, Wheels, Brakes, Fairings
14.1.10  Fuel System
14.1.11  Powerplant / Propeller
14.1.12  Pitot/Static System
14.1.13  Electrical System
14.1.14  Alternator
14.1.15  Vacuum Pump System
14.2.1   Finish Filler
14.2.2   Base Primer
14.2.3   Final Primer

Chapter 15 Interior
15.1     Materials
15.1.1   Headliner
15.1.2   Carpet
15.1.3   Upholstery
15.1.4   Seat Foam
15.1.5   Glue for Installation
15.1.6   Trim and Weather-stripping
15.2     Installation
15.2.1   Fuselage Headliner
15.2.2   Window Frames
15.2.3   Carpeting
15.2.4   Side Panels
15.2.5   Interior Door Cover
15.2.6   Glare shield
15.2.7   Rear Cover Panel