- 12.1 Engine arrival
- 12.1 Engine Installation Prep
- 12.1 Engine Installation Prep
- 12.1.2 Engine Mounts
- 12.1.2 Engine Installation
- 12.2.1 Aluminun Oil Lines
- 12.2.1 Aluminum Oil Lines
- 12.2.1 Cabin Heat
- 12.2.2 Fuel Lines
- 12.2.2 Fuel Lines
- 12.1.2 Intake tube modification
- 12.2.2 Fuel Lines
- 12.1.2 Intake tube modification
- 12.1.2 Intake tube modification (completed)
- 12.3.1 – Installing Throttle, Mixture, and Prop Controls
- 12.3.1 – Mixture Control Mounting Bracket
- 12.3.1 Prop Control Bracket
- 12.3.1 Throttle Control Bracket
- 12.2.3 Cylinder Intake Drain Lines
- 12.2.1 – Aluminum Oil Lines
- 12.3.4 Cooling Plenum
- 12.1.2 Oil Cooler mod
- 12.2.4 Pressure lines
- 12.3.4 Cooling Plenum
- 12.2.4 Pressure Lines
- 12.3.4 Cooling Plenum Intakes
- 12.2.3 Electric Fuel Pump Drain
- 12.2.3 Mechanical Fuel Pump Drain
- 12.2.3 Fuel Pump Drain Lines
- 12.2.3 Spider Drain Line
- 12.3.5 Propeller
- 12.4 Exhaust Installation
- 12.3.6 Nose Oil Cooler
- 12.3.6 Nose Oil Cooler Control
- 12.4 EGT Probe Installation
- 12.2.4 Oil Pressure Sensor (remediation)
- 12.4 Oil breather line
- 12.3.4 NACA duct extensions
- 12.4.2 Exhaust Fairing
- 12.3.6 Cabin Heat Damper Control
- 12.99 Induction Air
- 12.2.2 Fuel Line
- 12.3.6 Nose Mounted Oil Cooler
- 12.99 Engine Woes
- Engine Dehydrator
- Fouled injectors
- 12.99 – Oil temperature and heat challenges
- 12.99 Cabin Heat
- Electronic Ignition
- 12.99 Engine induction air
Now that the plenum is (mostly) complete, I need to get the cooling air into the plenum. In the normal installation, this is accomplished with NACA duct extensions.
I could use these extensions, but they would restrict access to the area between the engine and the firewall. So I decided (big surprise) to go a more traditional route. I created a pair of extensions that would permanently attach to the inside of the cowling. To build these I started with some foam that use formed to the desired dimensions. Then I covered them with a release agent (duct tape). Placed the forms on the inside of the cowling and covered them with a few layers of BID and a layer of Triax.
When they had cured, I trimmed them and created a lap joint where they would meet the rear of the NACA duct. Then I trimmed the forward wall of the plenum.
When it’s time, they will be bonded to the inside of the cowling.