- 12.1 Engine arrival
- 12.1 Engine Installation Prep
- 12.1 Engine Installation Prep
- 12.1.2 Engine Mounts
- 12.1.2 Engine Installation
- 12.2.1 Aluminun Oil Lines
- 12.2.1 Aluminum Oil Lines
- 12.2.1 Cabin Heat
- 12.2.2 Fuel Lines
- 12.2.2 Fuel Lines
- 12.1.2 Intake tube modification
- 12.2.2 Fuel Lines
- 12.1.2 Intake tube modification
- 12.1.2 Intake tube modification (completed)
- 12.3.1 – Installing Throttle, Mixture, and Prop Controls
- 12.3.1 – Mixture Control Mounting Bracket
- 12.3.1 Prop Control Bracket
- 12.3.1 Throttle Control Bracket
- 12.2.3 Cylinder Intake Drain Lines
- 12.2.1 – Aluminum Oil Lines
- 12.3.4 Cooling Plenum
- 12.1.2 Oil Cooler mod
- 12.2.4 Pressure lines
- 12.3.4 Cooling Plenum
- 12.2.4 Pressure Lines
- 12.3.4 Cooling Plenum Intakes
- 12.2.3 Electric Fuel Pump Drain
- 12.2.3 Mechanical Fuel Pump Drain
- 12.2.3 Fuel Pump Drain Lines
- 12.2.3 Spider Drain Line
- 12.3.5 Propeller
- 12.4 Exhaust Installation
- 12.3.6 Nose Oil Cooler
- 12.3.6 Nose Oil Cooler Control
- 12.4 EGT Probe Installation
- 12.2.4 Oil Pressure Sensor (remediation)
- 12.4 Oil breather line
- 12.3.4 NACA duct extensions
- 12.4.2 Exhaust Fairing
- 12.3.6 Cabin Heat Damper Control
- 12.99 Induction Air
- 12.2.2 Fuel Line
- 12.3.6 Nose Mounted Oil Cooler
- 12.99 Engine Woes
- Engine Dehydrator
- Fouled injectors
- 12.99 – Oil temperature and heat challenges
- 12.99 Cabin Heat
- Electronic Ignition
- 12.99 Engine induction air
Prior to mounting the NACA duct extensions to the inside of the cowling, I placed the extensions in position between the NACA’s and the plenum. Then I installed the upper cowling and marked where the flanges of the extensions would be. I also drilled three holes through the cowling into the extension flanges. Then I removed the cowling and painted the inside of the cowl where the extensions would be along with the extensions.
Once the paint (actually, primer) was dry, I sanded the mating surface of the cowl and the flanges of the extensions. Then I applied structural adhesive to the flanges and mounted taped them to the NACA’s. The upper cowling was then mounted and cleco’s were used to hold the extensions to the cowling.
Once the adhesive had cured, I cleaned the inside of the extended duct and applied a radius of epoxy.
Finally, I used flush head pop-rivets and 1″ square titanium tabs as a mechanical fastener.
Looking back down the right NACA.
